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A plate of crispy toasted sandwiches served with French fries, a cold drink, and a side of ranch dressing for dipping.

How to make the latest Jimmy John’s Toasted Sandwiches at home

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Craving Jimmy John’s toasted sandwiches but want to make them at home? 🥪🔥 This easy guide shows you how to recreate their signature crispy hoagies with fresh meats, cheeses, veggies, and a flavorful garlic aioli. Perfect for lunch, dinner, or meal prep!

  • Total Time: 15 minutes
  • Yield: 4 sandwiches 1x

Ingredients

Scale

For the Bread:

  • 4 hoagie rolls or French baguette slices
  • 2 tbsp unsalted butter, melted
  • (Optional) Garlic powder or Italian seasoning for added flavor

For the Fillings (Choose Your Favorite):

Meats:
  • 46 oz sliced turkey breast per sandwich
  • 46 oz honey ham per sandwich
  • 46 oz roast beef per sandwich
  • Salami or pepperoni (optional for variety)
Cheeses:
  • Provolone cheese slices
  • Cheddar cheese slices
Vegetables:
  • Lettuce leaves
  • Tomato slices
  • Red onion slices
  • Pickles (dill or sweet)
Sauces:
  • Mayonnaise
  • Mustard (yellow or Dijon)
  • Jimmy John’s-style garlic aioli (recipe below)

For the Garlic Aioli Sauce:

  • ½ cup mayonnaise
  • 1 clove garlic, minced
  • 1 tsp lemon juice
  • ½ tsp garlic powder
  • Salt and pepper to taste

Instructions

  • Toasting the Bread:

    • Preheat a skillet over medium heat or set your oven broiler to high.
    • Brush both sides of the hoagie rolls with melted butter.
    • (Optional) Sprinkle with garlic powder or Italian seasoning for extra flavor.
    • Toast the bread for 1–2 minutes per side, until golden brown and crispy.
  • Preparing the Garlic Aioli:

    • In a small bowl, mix mayonnaise, minced garlic, lemon juice, garlic powder, salt, and pepper.
    • Stir well and adjust seasoning to taste.
  • Assembling the Sandwiches:

    • Lay the bottom half of each toasted roll on a cutting board.
    • Layer with meat and cheese of choice.
    • Add lettuce, tomato slices, red onion, and pickles for crunch and flavor.
    • Spread garlic aioli or your favorite sauce on the top half before closing the sandwich.

 

  • Customizing Your Sandwich:

    • Try a turkey & provolone combo with extra pickles.
    • Make a roast beef & cheddar sandwich with spicy mustard.
    • Add jalapeños or hot sauce for a spicy kick!

Notes

  • Make ahead: Assemble without dressing, wrap tightly, and refrigerate. Toast just before serving.
  • Bread alternatives: Use ciabatta, sourdough, or whole wheat rolls for variety.
  • Gluten-free version: Substitute with gluten-free hoagie rolls or use large lettuce leaves as a wrap.

 

  • Vegetarian option: Swap meats for grilled portobello mushrooms, avocado slices, or roasted red peppers.
  • Author: Serena Miller
  • Prep Time: 10 minutes
  • Cook Time: 5 minutes
  • Category: Lunch, Dinner, Copycat Recipe
  • Method: Toasting
  • Cuisine: American, Fast Food Inspired
  • Diet: Vegetarian